SMT dopravníky a automatizace

Automatizované manipulační zařízení a dopravníky s využitím v SMT průmyslu.

NUTEK je výrobcem automatizovaných manipulačních zařízení a dopravníků s využitím v SMT průmyslu. Historie Nutek Private Limited se píše od roku 1989 kdy byla založena v Singapuru. Díky spolehlivým výrobkům a inovativním řešením získal NUTEK v průběhu několika let u svých zákazníků vysokou reputaci a dosáhl stabilního růstu. Díky tomu se stal světovou jedničkou ve výrobě automatizovaných systémů pro elektronický průmysl.

Vše Traceability Loaders & unloaders Conveyors Traffic controllers Buffers Dual track E-Series Semicon series Magazine racks
 


Laser marking system series 3

Laser marking system series 3 The unit is designed to accurately mark PCB’s within a production line or can be used as a stand alone cell. A so called “flying laser” concept is used which means that PCB is locked in its marking position while the CO2 laser is moved using servo controlled X-Y axis. The number of markings and their positions are easily programmable in Windows™ based software. Optional an integrated inverter is available for double-sided marking.

Specifikace (EN)  pdf

laser-marking-system-series-3

Laser marking system series 5

Laser marking system series 5 The unit is designed to accurately mark PCB’s within a production line or can be used as stand alone cell. The usage of an 3-axis galvo-head provides a large marking area (350 x 350mm) without having to use an X-Y gantry. This results in very short cycle times for a large number of markings. The type, number of markings and their positions are easily programmable in Windows™ based software. Optional an integrated inverter is available for double-sided marking.

Specifikace (EN)  pdf

laser-marking-system-series-5

Labelling system series 3

Labelling system series 3 The unit is designed to accurately apply labels on PCB’s or on top of components. It uses a X-Y gantry to move the applicator head between the label printer and the placement position. The PCB is clamped in position and supported from the bottom by manual positioned magnetic support pins while one or more labels are applied at any desired position. The number of labels and their positions are easily programmed in Windows™ based software.

Specifikace (EN) 

labelling-system-series-3

Scan station

Scan station The Scan station integrates the ‘Adomo’ (Advanced Optical Modulation) system from the company MODI. This system enables the inspection of large areas with high resolution and short cycle times using stepper controlled mirror heads within the Adomo module. One application for this is PCB scanning for multiple position 1D/2D traceability markings.

The camera field of view can deflect from one position to another with an accuracy of 1 µm within just a few milliseconds. The process is controlled by an integral microprocessor that not only enables the precise movement of the mirror to each position, but also controls the camera synchronisation. Depending on the application, the system can be equipped with cameras with resolutions of 0.5-4 Megapixels.

Specifikace (EN)  pdf

scan-station

Single magazine loader

Single magazine loader The unit loads your production line automatically by pushing PCB’s out of a magazine onto the conveyor of the downstream machine.

Specifikace (EN)  -line-loader.pdf

single-magazine-loader

Single magazine unloader

Single magazine unloader The PCB’s are collected from upstream machine using attached conveyor and pushed into the magazine.

Specifikace (EN)  -line-unloader.pdf

single-magazine-unloader

Dual magazine line loader

Dual magazine line loader The PCB’s are extracted from the magazines onto the shuttle conveyor using puller mechanism. Shuttle conveyor moves sideways between magazines and downstream machine.

Specifikace (EN)  -line-loader2.pdf

dual-magazine-line-loader

Dual magazine line unloader

Dual magazine line unloader The PCB’s are collected from upstream machine onto a shuttle conveyor and pushed into designated magazine. Shuttle conveyor moves sideways between upstream machine and magazines.

Specifikace (EN)  -line-unloader.pdf

dual-magazine-line-unloader

Triple magazine line loader

Triple magazine line loader The PCB’s are extracted from the magazines onto the shuttle conveyor using puller mechanism. Shuttle conveyor moves sideways between magazines and downstream machine.

Specifikace (EN)  pdf

triple-magazine-line-loader

Triple magazine line unloader

Triple magazine line unloader The PCB’s are collected from upstream machine onto a shuttle conveyor and pushed into designated magazine. Shuttle conveyor moves sideways between upstream machine and magazines.

Specifikace (EN)  pdf

triple-magazine-line-unloader

Multi magazine line loader

Multi magazine line loader The unit loads your production line automatically by pushing PCB’s out of the magazine onto the conveyor of the downstream machines. Full magazines are inserted at an ergonomic low level.

Specifikace (EN)  -line-loader.pdf

multi-magazine-line-loader

Multi magazine line unloader

Multi magazine line unloader The unit provides automatic magazine change-over for continuous line unloading. PCB’s are collected from an upstream pusher conveyor (ordered separately) and pushed into the magazine. Full magazines are offloaded at an ergonomic low level.

Specifikace (EN)  -line-unloader.pdf

multi-magazine-line-unloader

Multi magazine line loader L-type

Multi magazine line loader L-type The unit loads your production line automatically by pushing PCB’s out of the magazine onto the conveyor of the downstream machine. The magazine conveyors are positioned at a 90° angle, which results in a shorter line length.

Specifikace (EN)  -line-loader-L-type.pdf

multi-magazine-line-loader-Ltype

Multi magazine line unloader L-type

Multi magazine line unloader L-type The unit provides automatic magazine change-over for continuous line unloading into a magazine using an upstream pusher conveyor (ordered separately). The magazine conveyors are positioned at a 90° angle, which results in a shorter line length.

Specifikace (EN)  -line-unloader-L-type.pdf

multi-magazine-line-unloader-Ltype

Pusher conveyor

Pusher conveyor The pusher conveyor is used in combination with a multi magazine line unloader and guarantees that PCB’s are completely pushed into the magazine.

Specifikace (EN)  pdf

pusher-conveyor

Bare board loader by-pass

Bare board loader by-pass The unit is designed for automatic loading of unpopulated PCB’s onto the line using suction cups. The top PCB is lifted from stack and lowered onto belt segment.

Specifikace (EN)  pdf

bare-board-loader-by-pass

Destacker

Destacker A large stack of unpopulated PCB’s is placed above the ESD belt conveyor. Unique separation cams take one PCB from the bottom of the stack and lowers it onto the ESD belt conveyor.

Specifikace (EN)  pdf

destacker

Push-up destacker

Push-up destacker A large stack of unpopulated PCB’s can be placed in the machine when opening the topcover. Top PCB is separated from the stack and placed onto ESD belt conveyor.

Specifikace (EN)  pdf

push-up-destacker

Push-up stacker

Push-up stacker Designed to restack un-populated PCB’s after laser marking or label placement.

Specifikace (EN)  pdf

push-up-stacker

Linking conveyor

Linking conveyor This unit is used to link between production machines or board handling units.

Specifikace (EN)  pdf

linking-conveyor

Solder infeed conveyor

Solder infeed conveyor This conveyor is used to feed PCB’s or pallets into wave soldering machine at 6-7° angle.

Specifikace (EN)  pdf

solder-infeed-conveyor

Solder outfeed conveyor

Solder outfeed conveyor This conveyor is used to unload PCB’s or pallets from a wave soldering machine at 6-7° angle. Decline section presents PCB/pallet at standard height to downstream machine.

Specifikace (EN)  pdf

solder-outfeed-conveyor

Coupling conveyor 1500mm

Coupling conveyor 1500mm The conveyor offers a reliable solution to buffer a small number of PCB’s. The first segment, a free running metal roller chain, is used as buffer zone. The second segment, an ESD belt conveyor, is used to separate a PCB from the queue and feed the downstream machine.

Specifikace (EN)  pdf

coupling-conveyor-1500mm

Inspection conveyor

Inspection conveyor The inspection conveyor is used in the PCB assembly line when frequent visual inspection of PCB’s is required.

Specifikace (EN)  pdf

inspection-conveyor

Reject conveyor

Reject conveyor Used for good/bad PCB separation or visual inspection without interrupting the PCB flow. The PCB is lfted 65mm from the ESD belt using metal fingers.

Specifikace (EN)  pdf

reject-conveyor

AOI Rework conveyor

AOI Rework conveyor The AOI rework conveyor is designed for good/bad PCB separation. The in- and outgoing segments pneumatically move up/down allowing separation without interrupting the flow of good PCB’s.

Specifikace (EN)  pdf

AOI-rework-conveyor

In line workstation

In line workstation The workstation is used where manual assembly work is performed on the PCB without removing it from the PCB assembly line.

Specifikace (EN)  pdf

in-line-workstation

Telescopic conveyor

Telescopic conveyor The unit provides a ‘normal open’ passage in a PCB assembly line. An integrated conveyor segment slides across the opening to deliver PCB to downstream machine.

Specifikace (EN)  pdf

telescopic-conveyor

Telescopic conveyor (NO/NC)

Telescopic conveyor (NO/NC) This unit provides a ‘normal open’ or ‘normal closed’ passage in a PCB assembly line. A timing belt is used to transport the PCB and extend/retract the belt guide bars.

Specifikace (EN)  pdf

telescopic-conveyor-nonc

Manual gate 1000mm

Manual gate 1000mm By manual lifting the conveyor section, acces is gained to the rear of the line.

Specifikace (EN)  pdf

manual-gate-1000mm

Cleaning conveyor

Cleaning conveyor The machine uses specially formulated elastomer rollers to remove dust, particles, etc. from the PCB surface. This contamination is transferred from the elastomer rollers to adhesive rolls.

Specifikace (EN)  pdf

cleaning-conveyor

Shuttle conveyor

Shuttle conveyor The shuttle conveyor is used for transporting boards from one line into two lines or vice versa. The orientation of the board is not changed during traversing.

Specifikace (EN)  pdf

shuttle-conveyor

Inverter

Inverter This unit is used to invert/flip PCB’s (180°) for ‘double-sided’ process.

Specifikace (EN)  pdf

inverter

Lifter 250-950mm

Lifter 250-950mm This unit is used in lines with a PCB/pallet return system. The lift brings PCB/pallet from upper level to the lower level or vice versa.

Specifikace (EN)  pdf

lifter-250-950mm

Turn conveyor

Turn conveyor The turn conveyor is designed to change the fow direction of a PCB assembly line. The PCB is transferred onto the built-in ESD belt conveyor, which turns either clockwise or counter clockwise.

Specifikace (EN)  pdf

turn-conveyor

PCB rotator

PCB rotator This unit is used to rotate a PCB 90° before transfer to downstream modular placement machine. While PCB is lifted up the conveyor automatically opens according to the set PCB length. After rotation PCB is transferred out sideways. Operation can also be reversed to transfer out PCB lengthways.

Specifikace (EN)  pdf

PCB-rotator

Single magazine buffer

Single magazine buffer The single magazine buffer can be used as a mid-line loader or unloader, as a LIFO/FIFO buffer or as a reject buffer.

Specifikace (EN)  pdf

single-magazine-buffer

Multi magazine buffer

Multi magazine buffer The multi magazine buffer can be used as a mid-line loader or unloader, as a high capacity LIFO and FIFO buffer and as a reject buffer.

Specifikace (EN)  pdf

multi-magazine-buffer

FIFO buffer

FIFO buffer The FIFO buffer is designed to buffer PCB’s in FIFO mode. The PCB’s are transferred by special ESD rollers onto the pick-up location. Metal support bars lift the PCB carefully from the conveyor segment and stores them until downstream request.

Specifikace (EN)  pdf

FIFO-buffer

LIFO buffer

LIFO buffer The LIFO buffer is designed to buffer PCB’s in LIFO mode. The PCB’s are buffered using four special chains. The open design allows operator to manually remove the PCB’s when used as good/bad separator or line unloader.

Specifikace (EN)  pdf

LIFO-buffer

Vertical Buffer

Vertical Buffer The vertical buffer is used when PCB’s are to be buffered in Last In First Out (LIFO) mode. The PCB’s are transferred onto the built-in ESD belt conveyor where the PCB’s are lifted from the conveyor using a special chain.

Specifikace (EN)  pdf

vertical-buffer

Belt FIFO buffer

Belt FIFO buffer This unit allows buffering of PCB’s in FIFO mode. It uses belt segments to hold the PCB over its complete lenght. When adding or extracting a PCB from the buffer a drive mechanism links-up with the belt segment to smoothly transfer the PCB in- or out.

Specifikace (EN)  pdf

belt-FIFO-buffer

Small capacity FIFO buffer

Small capacity FIFO buffer This unit allows buffering of PCB’s in FIFO mode. It uses belt segments to hold the PCB over its complete length.

Specifikace (EN)  pdf

small-capacity-FIFO-buffer

DT linking conveyor

DT linking conveyor This unit is to link between dual track production machines or board handling units.

Specifikace (EN)  pdf

DT-linking-conveyor

DT Manual gate

DT Manual gate By manual lifting the conveyor section, acces is gained to the rear of the (dual track) line.

Specifikace (EN)  pdf

DT-manual-gate

DT Shuttle conveyor

DT Shuttle conveyor The unit collects PCB’s from a single track machine and divides them into dual track or vice versa.

Specifikace (EN)  pdf

DT-shuttle-conveyor

DT inverter

DT inverter This unit is used to invert/flip PCB’s (180°) in one of the tracks. There is a belt segment provided to by-pass the PCB’s at the rear-track (or vice versa).

Specifikace (EN)  pdf

DT-inverter

DT Conveyor/Traverser

DT Conveyor/Traverser The unit is placed between dual track machines having different fixed-to-fixed rail specifications. While a stationary conveyor passes PCB’s at the front track, a shuttle in the rear is moving between both up- and downstream rear tracks.

Specifikace (EN)  pdf

DT-conveyor-traverser

DT Telescopic conveyor

DT Telescopic conveyor The unit provides a ‘normal open’ passage in a dual track PCB assembly line. An integrated conveyor segment slides across the opening to deliver PCB to downstream machine.

Specifikace (EN)  pdf

DT-telescopic-conveyor

DT Reject conveyor

DT Reject conveyor Used for good/bad PCB separation or visual inspection without interrupting the PCB flow of the dual track line. The PCB is lifted 65mm from the ESD belt using metal fingers.

Specifikace (EN)  pdf

DT-reject-conveyor

DT Workstation

DT Workstation The workstation is used where manual assembly work is performed on the PCB without removing it from the dual track PCB assembly line.

Specifikace (EN)  pdf

DT-workstation

E-Series Single magazine line loader

E-Series Single magazine line loader The unit loads your production line automatically by pushing PCB’s out of a magazine onto the conveyor of the downstream machine.

Specifikace (EN)  -line-loader.pdf

e-series-single-magazine-line-loader

E-Series Single magazine line unloader

E-Series Single magazine line unloader The PCB’s are collected from upstream machine using attached conveyor and pushed into the magazine.

Specifikace (EN)  -line-unloader.pdf

e-series-single-magazine-line-unloader

E-Series Dual magazine line loader

E-Series Dual magazine line loader The PCB’s are extracted from the magazines onto the shuttle conveyor using a puller mechanism. Shuttle conveyor moves sideways between magazines and downstream machine.

Specifikace (EN)  pdf

e-series-dual-magazine-line-loader

E-Series Dual magazine line unloader

E-Series Dual magazine line unloader The PCB’s are collected from the upstream machine onto a shuttle conveyor and pushed into the designated magazine. Shuttle conveyor moves sideways between upstream machine and magazines.

Specifikace (EN)  pdf

e-series-dual-magazine-line-unloader

E-Series Multi magazine line loader

E-Series Multi magazine line loader The unit loads your production line automatically by pushing PCB’s out of the magazine onto the conveyor of the downstream machines. Full magazines can be inserted at an ergonomic low level.

Specifikace (EN)  pdf

e-series-multi-magazine-line-loader

E-Series Multi magazine line unloader

E-Series Multi magazine line unloader The unit provides automatic magazine change-over for continous line unloading. PCB’s are collected by the cantilevered pusher conveyor and pushed into the magazine. Full magazines are taken of at an ergonomic low level.

Specifikace (EN)  pdf

e-series-multi-magazine-line-unloader

E-Series Destacker

E-Series Destacker A stack of bare boards is placed above the ESD belt conveyor by the operator. Using separation cams one board is separated from the bottom of the stack and dropped on edge belt conveyor.

Specifikace (EN)  pdf

e-series-destacker

E-Series Linking conveyor

E-Series Linking conveyor This unit is used to link between production machines or board handling units.

Specifikace (EN)  pdf

e-series-linking-conveyor

E-Series Inspection conveyor

E-Series Inspection conveyor The inspection conveyor is used when frequent visual inspection of PCB’s is required in the PCB assembly line.

Specifikace (EN)  pdf

e-series-inspection-conveyor

E-Series Reject conveyor

E-Series Reject conveyor Used for good or bad PCB separation or visual inspection without interrupting the PCB flow. The PCB is lifted 35mm from the ESD belt using metal fingers.

Specifikace (EN)  pdf

e-series-reject-conveyor

E-Series Workstation

E-Series Workstation The workstation is used where manual assembly work is performed on the PCB without removing it from the PCB assembly line.

Specifikace (EN)  pdf

e-series-workstation

E-Series Manual gate

E-Series Manual gate By manual lifting the conveyor section, access is gained to the rear of the line.

Specifikace (EN)  pdf

e-series-manual-gate

E-Series Inverter

E-Series Inverter This unit is used to invert/flip PCB’s (180°) for ‘double-sided’ process.

Specifikace (EN)  pdf

e-series-inverter

E-Series turn conveyor

E-Series turn conveyor The unit is designed to change the flow direction of a PCB assembly line. The PCB is transferred onto the built-in ESD belt conveyor, which turns either clockwise or counter clockwise.

Specifikace (EN)  pdf

e-series-turn-conveyor

Advance platform line loader/unloader

Advance platform line loader/unloader Used to either load or unload substrates, leadframes and carriers. System uses a pneumatic pusher and integrated conveyor for loading or unloading of the line.

Specifikace (EN)  pdf

advance-platform-line-loader-unloader

Platform loader/unloader

Platform loader/unloader Used to either load or unload substrates, leadframes and carriers. System uses a pneumatic pusher and integrated conveyor for loading or unloading of the line.

Specifikace (EN)  pdf

platform-loader-unloader

High speed mini unloader

High speed mini unloader The high speed mini unloader is used to unload substrates, lead-frames, carriers from the line. The empty magazine is automatically picked up from the upper magazine conveyor. Via the mini conveyor the product is transferred into the magazine, starting at the top magazine slot. A pneumatic pusher extends to push the product completely inside the magazine before magazine indexes to the next position. When the magazine is full it is transferred on to the lower magazine conveyor.

Specifikace (EN)  pdf

high-speed-mini-unloader

High speed mini loader

High speed mini loader The high speed mini loader is used to load substrates, lead-frames, carriers onto the line. The full magazine is automatically picked up from the lower magazine conveyor. When in position a pneumatic pusher is used to push the product out of the magazine starting at the bottom magazine slot. When the magazine is empty it is placed on the upper magazine conveyor.

Specifikace (EN)  pdf

high-speed-mini-loader

Tensert rack

Tensert rack PCB magazine rack suitable for fully automated assembly lines. The Tensert rack is a cost effective solution for safe-keeping and transportation of PCB’s.

Specifikace (EN)  pdf

tensert-rack